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Why Choose Us?

Rich Experience

SJK was founded in 1994, focusing on the R & D, production, and sales of special rubber seals, and mastering high-end sealing professional production technology.

High Standard Products

The company mainly produces O-ring, ED ring, rubber gasket, rubber strip, and other sealing products.

 

Complete Qualifications

The enterprise has obtained IATF16949 certification, and has professional experimental facilities, more than 100 sets of advanced production and testing equipment, modern ERP management system, etc.

One-stop Service

In production, SJK has rich experience in seal mold development, and can undertake the design and manufacture of special and complex seals to meet customized needs of customers for special products.

 

Definition of O-Ring

 

 

An O-ring is a torus, or doughnut-shaped ring, generally molded from an elastomer, although O-rings are also made from PTFE and other thermoplastic materials, as well as metals, both hollow and solid. This handbook, however, deals entirely with elastomeric O-rings. O-rings are used primarily for sealing. The various types of O-ring seals are described in the section called "Scope of O-ring Use." O-rings are also used as light-duty, mechanical drive belts.

 

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O ring is a ring with round cross section, it is the most common, basic and typical design for sealing.
Zhejiang Jiacheng New Material Co., Ltd. (SJK) is a rubber seal factory since 1994. We supply O rings in standard such as AS568, JIS B 2401, DIN 3771, etc. Besides, customized sizes are also welcome. Materials of O ring SJK has NBR, FKM, EPDM, Silicone, Fluorosilicone, FEPM, PTFE, FFKM, etc. Also has encapusulated and coating O ring.
To contact us to ask details of the O ring which is the most suitable for your working conditions, and to ask for a quotation.

 

Benefits of O-Ring
 

Hard Yet Flexible
A polyurethane ring is both hard yet flexible, which is one of the unique properties of this type of material. It's a very strong and resistant material, allowing it to be used under both high loads and high pressure. However, it's also a flexible material, which when bent or pushed out of shape will return to its original shape quickly. This means that you can use it for a wide range of applications without it breaking or bending too much to lose its shape. You'll find it takes a lot for this type of O-ring to become damaged, which is why urethane O-rings are so popular with our clients today.

 

A Durable Solution
Polyurethanes are very strong and durable, meaning your O-rings will last far longer than other ones you may have used in the past. You'll find that they are unlikely to tear or get worn down even when used for an extended period of time, helping you to save money on replacements. No matter what type of motion you put them through, you'll find that they won't break easily and will last a long time. This can help you to save a fortune when you don't need to replace them too often, which is a common issue with other materials.

 

Versatile for a Range of Business Operations
O-rings have many different uses, and you'll find that polyurethane O-rings are a great option for almost any operation that requires O-rings. They are excellent for handling a range of chemicals and conditions, offering you great results no matter what you put them through. We know that many people worry about using O-rings in high temperatures, humidity and with chemicals, but this material is ideal for use in any of these conditions. It will retain its strength and composition no matter how you use it and can be attached to common materials, including plastic and wood.

 

Ideal for Use With Food Production
Any process that requires seals and O-rings within the food industry needs even more consideration when it comes to the type of material you use. The good thing about polyurethane O-rings is that they are sterile, which means they are resistant to mould and mildew. This industry requires more care and attention when handling things that consumers will eat, but our team can recommend the best options for your needs.

 

A Good Value-for-Money Solution
When considering the benefits of polyurethane O-rings, cost is something we encourage you to think about carefully. You may be surprised to learn that this is one of the cheapest materials to make O-rings from, and usually it's cheaper to buy and produce them than plastic parts. As well as being radiation resistant and offering you many benefits, you'll notice that your money goes further when you switch to this type of O-ring.

 

Fep Encapsulated O Ring

 

What are the Working Theory of O-Ring?

An o-ring seal consists of the o-ring and a gland, which is the location where the o-ring goes. The gland is typically a groove or channel cut into a metal or plastic component, such as a cylinder or a valve body, where the o-ring is placed and compressed between two mating surfaces. The gland ensures that the o-ring is properly positioned and sealed to prevent leakage of fluids or gasses.

 

When compressed between the two mating surfaces, the o-ring material deforms and fills any gaps or imperfections. This creates a barrier that resists fluid leakage even under extremely high or low pressures.

 

The materials that o-rings are made from (elastomers) are naturally spring-like and return to their original shape. Therefore, when the pressure ceases, they spring back to their original position, maintaining a seal and being ready for the next cycle.

 

What Are O-Rings Made Of?

 

Industrial O-rings function as seals between mechanized parts that carry pressurized gases or liquids, performing optimally under defined use conditions while inhibiting leaks. Using inappropriate materials can render the seal brittle or prone to leaks under certain chemical, temperature, friction, or pressure conditions. Hence, it's crucial to understand how different O-ring materials will perform in the intended application. Five commonly used materials in industrial O-rings include:

 

PNitrile: Nitrile, also known as NBR or Buna-N, is a type of rubber that is affordable and can withstand water, oils, lubricants, some fuels, and a wide range of temperatures. Nitrile O-rings are commonly used in many industries, and are highly effective in electronics, manufacturing, and food processing applications.

 

PTFE: Polytetrafluoroethylene, or PTFE O-rings, are ubiquitous in axial static faces and flange applications due to their resistance to chemical exposure and excellent performance under high temperatures (up to 500°F). These O-rings exhibit high resilience to most gases and fluids, even when exposed to extremely high temperatures.

 

EPDM: Ethylene propylene diene monomer, or EPDM O-rings, are commonly selected for applications involving brake fluids, oxygenated solvents, and alkali solvents in hydraulic environments. Despite their heat resistance trailing slightly behind PTFE, they are not recommended for use with grease, oils, petroleum, gas, or hydrocarbons.

 

PSilicone: Silicone O-rings excel in electronics, manufacturing, and pharmaceutical applications due to their durability under dry heat. While they are not suitable for use with brake fluids or other acidic fluids, they handle a wide temperature range and possess an impressive compression set.

 

Common O-Ring Applications

Transportation
In industries like passenger automotive, heavy duty trucking, and aerospace, severe conditions call for high performance products. Chemical exposure, extreme temperatures and vibration are all factors that affect elastomer selection for O-Rings. Custom compounds have been produced to meet strict OEM and Tier 1 specifications and are continually refined to adhere to biofuel and emissions requirements.

 

Oil, Gas & Industrial
Valves, gas pumps, fittings, dispensers and storage tanks need sealing solutions that can withstand extreme temperatures, noxious chemicals, and high compression. Specialty compounds like peroxide and triazine-cured perfluoroelastomers assure heat and chemical resistance.

Medical

In the medical field syringe, pump, filtration and connectors require specialty FDA grade O-Rings.

Electronics

Semiconductor processing and dust protection in consumer electronics call for O-Rings to be manufactured in clean environments. Particulate and contaminant-free O-Rings are available in a wide range of compounds.

Food & Beverage

Specialty 3A sanitary, NSF-61 and water service O-Rings and seals are ideal for the food processing, beverage dispensing and water filtration markets.

 

When And Why Do O-Rings Fail?

The most common cause of O-Ring failure is wear and tear which often results from component ageing and environmental impact. Nevertheless, there are a number of reasons that can cause an O-Ring to fail prematurely, such as; compression set, improper gland design or incorrect sizing, incompatibility with the environment and abrasion.

 

Compression Set
Compression set is when the 'O' shape of the O-Ring becomes permanently deformed into an oval with flat sides. This occurs when the seal line of the O-Ring is compromised as a result of gland design failure.
The seal line determines the amount of compression that an O-Ring can be subjected to in order to not disrupt the seal integrity.

 

Improper Gland Design Or Incorrect Sizing
In addition to compression set, improper gland design or incorrect sizing can also cause an O-Ring to underperform in other ways.
This is when the O-Ring does not perform as well as expected due to being the wrong specification for the application. This could be the incorrect O-Ring size or hardness. If the O-Ring is not compatible with the groove, it could be because of damaged hardware or a misalignment issue during assembly.

 

Incompatibility With The Environment
Premature O-Ring failure can also result from its incompatibility with the environment, such as extreme temperatures and chemical exposure.
When an O-Ring is exposed to heat, it can soften or crack from thermal degradation.
Similarly, in cold environments a rubber O-Ring can lose its elasticity, this is known as 'cold set' . Cold set can be reversed by heating, however, the reduction in cross section can result in a weaker seal, and potential thermal degradation as above if too much heat is used.
When an O-Ring is exposed to chemicals it can crack, become blistered and develop other visual signs of wear. Some chemicals, such as those that are petroleum based, will degrade natural rubber O-Rings, as a result, silicone based lubricants are often used as an alternative to traditional machine oils when installing O-Rings.

 

Abrasion
In dynamic seals, where there is often rotary motion and oscillation, O-Rings can be exposed to abrasion. Abrasion will typically impact the flat sides of the O-Ring which are directly in contact with the surface in motion.
When abrasion occurs, stray particles begin to scrape against the ring; this can cause tears or holes in the component.
The effects of abrasion can be mitigated with proper installation and lubrication.

 

 
How Long Will an O-Ring Last?

 

Elastomer Family

ASTM

Shelf Life

Fluorocarbon (Viton)

FKM

Unlimited

Fluorosilicone

FVMQ

Unlimited

Hydrogenated Nitrile, HNBR or HSN

HNBR

15 Years

Nitrile (Buna-N or NBR)

NBR

15 Years

 

How to Choose O-Ring?
Oil Resistant Rubber O Ring Seal
VMQ 硅橡胶 O 形圈
FEP Encapsulated O Ring
气动橡胶O形圈

Here's a step-by-step guideline on how to select an o-ring for a particular application.


Determine the o-ring material: Determine the o-ring material based on the application requirements like temperature, pressure, and media. Getting an o-ring replacement can be difficult if the material of the existing o-ring is not known. Use a rubber indicator test to determine the material.


Measure the o-ring size: O-rings are usually specified by their inner diameter, outer diameter, and cross-sectional width. At times, o-rings of standard sizes may not be suitable for specific requirements in existing systems; use custom-made o-rings in this case. Read our article on o-ring sizes for more information.


Determine the hardness: The hardness of the o-ring determines its ability to resist extrusion and deformation. Hardness is measured in a durometer and can range from 30-90. For example, an o-ring with a durometer reading of 60 is softer than 70, while 90 is stiff compared to a reading of 70.


International standards: O-rings are manufactured to conform to various international standards such as ISO, DIN, and JIS. These standards ensure that o-rings have uniform dimensions, tolerances, and material properties, making them interchangeable and compatible with different applications. A few examples of these standards specific to o-rings are ISO 3601, DIN 3771, and JIS-B2401.


Special cases: There are various o-ring types designed for specific connections or applications. For example, SAE (Society of Automotive Engineers) flange o-rings are designed to fit into SAE flange connections commonly used in hydraulic systems.

 

The Versatility of O-Rings Across Industries

 

 

The versatility of o-rings is second to none. Their wide range of applications is a testament to their adaptability, resilience, and enduring utility. Each industry has a unique set of operational conditions, regulatory standards, and performance requirements, all of which influence the design, selection, and application of o-rings.

 

The automotive industry, for instance, is replete with applications for o-rings. These range from fuel injection systems and air conditioning units to brake cylinders and power steering systems. A single vehicle can house hundreds of o-rings, each performing a vital role in the vehicle's smooth operation. For more information on how o-rings serve the automotive industry, follow this link to our Automotive o-rings page.

 

In the aerospace industry, the stakes are even higher. Hydraulic systems, fuel lines, and engine components all rely on the resilience and durability of o-rings to perform under extreme pressures and temperatures. Moreover, these o-rings are often subject to some of the most stringent industry and governmental standards. To read further on how o-rings are used in the aerospace industry and the standards that must be met for these parts, view our Military and Aerospace page.

 

The medical industry is another key sector where o-rings are extensively utilized. In this field, o-rings are incorporated into surgical instruments, drug-delivery devices, and implants. These o-rings must be biocompatible, able to withstand sterilization processes, and provide unfailing reliability over extended periods. Visit our Medical & Pharmaceutical page for more information on common o-rings used in this industry and a list of o-rings we supply in USP Class VI material.

 

Finally, the oil & gas industry is known for placing heavy demands on equipment, including o-rings. These are often exposed to a challenging blend of high-pressure and high-temperature conditions, not to mention the corrosive effects of petroleum and gas. O-Rings employed in this sector must withstand these harsh conditions, often over extended periods, to ensure system safety and operational efficiency. For more information on how various o-rings serve the oil & gas industry and recommendations for their suitability in upstream, midstream, and downstream applications, visit our Oil & Gas Sealing Products page.

 

These examples underscore the adaptability of o-rings, their critical role in varied industries, and the challenges they must overcome, but this list of industries is just the beginning. O-Rings are also found in the following industries: food and beverage, agriculture, water filtration, manufacturing, semiconductor, and many more.

 

 
Our Factory

 

Zhejiang Jiacheng New Material Co.,Ltd. (SJK for short) was founded in 1994, focusing on the R & D, production, and sales of special rubber seals, and mastering high-end sealing professional production technology. The company mainly produces O-ring, ED ring, rubber gasket, rubber strip, and other sealing products.

 

 

As a leading enterprise in domestic fluorine material sealing industry, SJK always keeps in mind the enterprise mission of "Striving for maximum interests of enterprises and customers". At present, SJK has won the trust and recognition of many well-know customers at home and abroad, and its sales network has covered Europe, America, the Middle East, Southeast Asia, and other places. With the vision of "becoming a world famous seal brand", SJK keeps forging ahead, has the courage to shoulder social responsibility, and abides by the core values of "honesty, pragmatism, innovation, and win-win". Strive to build the first brand of high-end seals.

 

 
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Our Certificate

 

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Ultimate FAQ Guide to O-Ring

 

Q: Do you know what an O-ring is?

A: An O-Ring is a donut shaped piece of material, most commonly an elastomer rubber, that is used as a mechanical seal to prevent air or liquid leaking from your machine or application. These components can sometimes be referred to as a toric joint, due to its torus shape, and some people may also refer to these mechanical seals as "packings".

Q: Where are O-Rings used?

A: From home appliances to industrial machinery, O-Rings can be used in a variety of applications. O-Rings are an incredibly useful component in Automotive applications. For example, the air-tight seal they create can prevent oil from leaking into active areas of the vehicle, ensuring fuel is correctly directed into the combustion chamber, orfrom areas that are under vacuum becoming compromised. Another excellent example of O-Rings in action is within scuba gear. In this application, the rings form a seal around the mask or tank which helps to keep vital oxygen inside whilst simultaneously preventing any water ingress.

Q: Is an O-ring a gasket?

A: By definition, an O-ring is technically a gasket, but not all gaskets are O-rings. O-rings are made exclusively of an elastomer material, resulting in an elastic texture that's able to stretch and revert back to its natural shape and size without breaking. Gaskets, on the other hand, can be made of any material. Some gaskets are made of an elastomer material.

Q: Why do people use O-rings?

A: The main purpose of O-rings is to prevent fluid or air from escaping as it acts as a sealing device. When the ring is squeezed between two surfaces, it takes up the clearance and then prevents any fluid or air from being released. They also retain their shape, so once they are released, they will naturally return to their previous shape. It is the memory that allows O-rings to seal under low or no pressure.

Q: O-ring: What material is used?

A: They are made from a range of materials depending on the application they are needed for. Some O-rings will come into contact with chemicals or heat and so, they require different materials in order to deal with this. To name a few, O-rings can be made of:
Polyurethane
Fluorocarbon
Neoprene
Silicone
Nitrile

Q: What applications are O-rings suitable for?

A: O-rings are highly versatile which means that they can be used in an array of applications. They are cheap to manufacture while the installation is simple and replacements are cheap. When they are maintained correctly, they are highly durable too. They can be used in applications where hydraulic cylinders move quickly and place pressure on the seals, but the O-ring has the ability to withstand this pressure. However, they can also be used in a range of other applications that can vary from the automotive and aerospace industry to inside computers.

Q: What happens when O-rings go bad?

A: Not all O-rings are created equal when it comes to O-ring shelf life, as materials deteriorate at different rates. O-rings play an essential role in many types of equipment, and they may fail if the seals are not stored properly or past their useful lifespan. Failed O-rings can lead to equipment damage, unscheduled downtime, and safety hazards.

Q: How can you tell if an O-ring is bad?

A: A common sign of this problem is the way in which the o-ring changes its shape and becomes less circular while the surfaces appear flattened to the point where it has taken on the shape of the groove. This permanent appearance means that it is unable to return to its original shape.

Q: What is the most common cause of O-ring failure?

A: Compression set occurs when an O-ring becomes squashed into a flat-sided oval. It won't recover after removing the stressor, and it has permanently “set” into the deformed shape. Compression set is one of the most common causes of O-ring failure.

Q: What is the difference between a gasket and an O-ring?

A: Gaskets are flat pieces of material used to make a seal between two flat surfaces, usually with a bolted joint. O-rings are round, ring-shaped pieces that must set in a groove to create a seal between two parts. While gaskets are most commonly circles, they are also manufactured in a variety of other shapes.

Q: Why do you grease an O-ring?

A: Lubricating an O-ring is an important part of the assembly line process as it can help protect an application from abrasion or scuffing damage. Applications that are constantly in motion are prone to this wear over time. The addition of a lubricant can extend the operating life of the O-ring by creating a barrier film over its surface. This barrier film can also help reduce leakage by filling the asperities between the metal surface and the O-ring seal.

Q: Where are O-rings commonly used?

A: O-rings are very commonly found in pumps, cylinders, connectors and valves, helping to seal joins between separate parts and prevent leaking of fluids and gases. They're used with static, dynamic, hydraulic and pneumatic components, making them an especially versatile solution to a very widespread engineering issue.

Q: How do you know if an O-ring needs to be replaced?

A: If they are cracked or damaged in any way, it's time for new ones. It's also a good idea to replace O-rings if they look worn or stretched out. Poor performance: If you notice that your equipment isn't performing as well as it used to, O-rings may be the culprit. Over time, O-rings can degrade and lose their effectiveness, so it's important to replace them on a regular basis to maintain peak performance.

Q: What does a thicker O-ring do?

A: As the thickness increases, the O-ring's cross-sectional area also expands, allowing for improved sealing capacity. Thicker O-rings provide a larger contact area and can accommodate greater compression, compensating for slight irregularities in mating surfaces and ensuring an effective seal.

Q: What happens when the O-ring goes bad?

A: O-Ring Failure Description: The seal exhibits blisters, pits or pocks on its surface. Absorption of gas at high pressure and the subsequent rapid decrease in pressure. The absorbed gas blisters and ruptures the elastomer surface as the pressure is rapidly removed. Contributing Factors: Rapid pressure changes.

Q: What is the difference between a rubber O-ring and a rubber washer?

A: Although they have a similar shape and material, Rubber O-Rings and Rubber Washers differ in many ways. A Washer is a flat component that is used to provide spacing between parts, designed to absorb pressure or friction. Rubber O-Rings, by comparison, are a loop of elastomer with the ability to compress and then spring back into their original shape. Unlike Rubber Washers, which are a lower risk component, when an O-Ring fails, it can often have a ruinous effect on the entire fitting.

Q: What's the advantage of O-ring seals?

A: Hydraulic couplers with O-ring seals provide various advantages over metal to metal connections. Metal hydraulic fittings are more prone to over-tightening which can distort fitting components and allow leakage. Excessive torque can allow leakage by stripping threads or cracking components. A hydraulic coupler with an O-ring fitting provides a metal to rubber seal which does not distort metal components. Additionally, the metal to rubber seal provides a tangible feeling when connection is too tight and is easier to detect when a fitting has been over tightened to prevent future problems.

Q: What is another name for the O-ring?

A: An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, forming a seal at the interface.

Q: Why do O-rings leak?

A: O-rings can fail in different ways. Some of the most common reasons for failure include the wrong size, improper installation, excessive pressure, expansion rupture and chemical degradation. When shopping for O-rings, choose the right type to minimize the risk of failure.

Q: Why do O-rings fail?

A: When an o-ring is exposed to high temperatures, swell, overly high compression or other major stresses, it can lose its elasticity and become unable to return to its original shape. This will cause the o-ring to develop flat surfaces on both sides of the cross-section, making it unable to properly seal.

Q: Do I need an O-ring?

A: If you're in the beginning stages of the design of your device or equipment, you may be able to use either a gasket or an o-ring. This depends on factors like applications, environment, tolerances and general function. O-rings need a cylindrical groove to sit in while gaskets can perform on a flat surface.

Q: What household items have O-rings?

A: The same type of silicone rubber that is used to manufacture O-rings is also employed in a variety of other household items, from kitchen utensils to electronics and insulation to medical devices. Silicone is the name applied to any synthetic compound in which siloxane is a repeating constituent part. When it comes to silicone O-rings, they are impervious to extremes of temperature.

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